Pure Iron Fe Rod 150mm Electromagnet

Pure Iron Fe Rod 150mm Electromagnet

150mm dia. pure iron rods for high-power electromagnets. μmax≥190,000 H/m, centerless ground. Custom lengths & BH curve tuning. Provide magnetic test reports.
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Description

Product Definition

Engineered for Critical Magnetic Circuits

Precision-manufactured Ø150mm (±0.15mm) pure iron rods with controlled crystallographic orientation, designed specifically for high-efficiency electromagnets in scientific equipment, MRI systems, and particle accelerators. Certified to exceed IEEE Std 287 magnetic requirements.

Key Performance Indicators

Parameter

Our Spec

Industry Standard

Test Method

Max. Permeability (μ)

190,000-220,000 H/m

150,000 H/m

JIS C 2505 Method B

Coercivity (Hc)

0.035-0.048 Oe

0.08 Oe

ASTM A341

Roundness

≤0.05mm

≤0.10mm

ISO 4291

Straightness

≤0.3mm/m

≤0.5mm/m

DIN 7184

Residual Stress

<15 MPa

<50 MPa

X-ray diffraction

Core Technology Advantages

Magnetic Performance Engineered

- Texture Control:

{100}<0vw> cubic texture achieved through cross-rolling → 18% higher μ vs. conventional rods

- Domain Refinement:

Hydrogen annealing at 920°C reduces wall energy → Hc ≤0.04 Oe

- Consistency Protocol:

BH curve deviation ≤±3% along 6m length (tested per IEC 60404-4)

Precision Manufacturing

Process

Technology

Result

Centerless Grinding

CNC profile correction

Ra ≤0.4μm (EMC-critical)

End-Facing

Diamond-tool machining

Perpendicularity ≤0.02°

Stress Relief

650°C/8hr in H₂ atmosphere

Eliminates cutting strains

Composition & Purity

Element

Target Range

Impact on EM Performance

Fe

99.97% min.

Base permeability

C

≤0.003%

Reduces hysteresis loss

Si

≤0.01%

Minimizes eddy currents

O₂

≤25 ppm

Prevents aging drift

Mn

≤0.015%

Avoids magnetic anisotropy

Trace metals (Cr+Ni+Cu) < 50 ppm total

Q: How do you prevent magnetic asymmetry in large-diameter rods?

A: Our cross-rolling process creates radial texture uniformity. Measured Δμ ≤4% from center to surface (vs. 15% in as-cast rods).

Q: Can rods be welded without degrading magnetic properties?

A: Yes. Our W-grade contains Ti/Al deoxidizers. Post-weld H₂ anneal restores μ to 98% of original. Welding procedure specs provided.

Q: How do you maintain dimensional stability over 6m lengths?

A: Laser-interferometer guided straightening + cryo-stabilization achieves ≤0.3mm/m deviation. Includes straightness certification.

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