Product Definition
Engineered for Critical Magnetic Circuits
Precision-manufactured Ø150mm (±0.15mm) pure iron rods with controlled crystallographic orientation, designed specifically for high-efficiency electromagnets in scientific equipment, MRI systems, and particle accelerators. Certified to exceed IEEE Std 287 magnetic requirements.
Key Performance Indicators
|
Parameter |
Our Spec |
Industry Standard |
Test Method |
|
Max. Permeability (μ) |
190,000-220,000 H/m |
150,000 H/m |
JIS C 2505 Method B |
|
Coercivity (Hc) |
0.035-0.048 Oe |
0.08 Oe |
ASTM A341 |
|
Roundness |
≤0.05mm |
≤0.10mm |
ISO 4291 |
|
Straightness |
≤0.3mm/m |
≤0.5mm/m |
DIN 7184 |
|
Residual Stress |
<15 MPa |
<50 MPa |
X-ray diffraction |
Core Technology Advantages
Magnetic Performance Engineered
- Texture Control:
{100}<0vw> cubic texture achieved through cross-rolling → 18% higher μ vs. conventional rods
- Domain Refinement:
Hydrogen annealing at 920°C reduces wall energy → Hc ≤0.04 Oe
- Consistency Protocol:
BH curve deviation ≤±3% along 6m length (tested per IEC 60404-4)
Precision Manufacturing
|
Process |
Technology |
Result |
|
Centerless Grinding |
CNC profile correction |
Ra ≤0.4μm (EMC-critical) |
|
End-Facing |
Diamond-tool machining |
Perpendicularity ≤0.02° |
|
Stress Relief |
650°C/8hr in H₂ atmosphere |
Eliminates cutting strains |
Composition & Purity
|
Element |
Target Range |
Impact on EM Performance |
|
Fe |
99.97% min. |
Base permeability |
|
C |
≤0.003% |
Reduces hysteresis loss |
|
Si |
≤0.01% |
Minimizes eddy currents |
|
O₂ |
≤25 ppm |
Prevents aging drift |
|
Mn |
≤0.015% |
Avoids magnetic anisotropy |
Trace metals (Cr+Ni+Cu) < 50 ppm total
Q: How do you prevent magnetic asymmetry in large-diameter rods?
A: Our cross-rolling process creates radial texture uniformity. Measured Δμ ≤4% from center to surface (vs. 15% in as-cast rods).
Q: Can rods be welded without degrading magnetic properties?
A: Yes. Our W-grade contains Ti/Al deoxidizers. Post-weld H₂ anneal restores μ to 98% of original. Welding procedure specs provided.
Q: How do you maintain dimensional stability over 6m lengths?
A: Laser-interferometer guided straightening + cryo-stabilization achieves ≤0.3mm/m deviation. Includes straightness certification.
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