Beilun Metal delivers container-ready iron billets designed for seamless integration into global supply chains. Our standardized sizing, corrosion-resistant packaging, and rigorous quality control ensure cost-effective, damage-free shipping for foundries, automotive suppliers, and heavy machinery manufacturers.
Technical Specifications
|
Parameter |
Specifications |
|
Material Grade |
ASTM A48, DIN 1691, JIS G5502 |
|
Purity Level |
99.8% (Commercial Grade) to 99.95% (High-Purity Grade) |
|
Dimensions |
Standard: 150×150×6000 mm |
|
Surface Finish |
Shot-blasted, VCI-coated, or mill scale removed |
|
Tensile Strength |
320–450 MPa |
|
Certifications |
ISO 9001, ISO 14001, RoHS, ISPM 15 (packaging) |
Chemical Composition
Our billets are optimized for casting and forging, with impurity levels tailored for stability during transit:
|
Element |
Beilun Billet (%) |
Industry Standard (%) |
Role in Logistics Stability |
|
Iron (Fe) |
≥99.8 |
≥99.5 |
Ensures uniform density for secure stacking. |
|
Carbon (C) |
2.8–3.6 |
3.0–4.0 |
Balances hardness to prevent deformation. |
|
Sulfur (S) |
≤0.003 |
≤0.01 |
Eliminates gas porosity during remelting. |
|
Silicon (Si) |
1.8–2.5 |
1.5–3.0 |
Enhances fluidity for post-shipping casting. |
|
Manganese (Mn) |
0.2–0.6 |
0.1–1.0 |
Reduces brittleness in temperature swings. |
Key Advantages of Container-Ready Billets
|
Feature |
Benefit |
Application Example |
|
Standardized Sizing |
Fits 20ft/40ft containers without wasted space. |
Bulk shipments to European automotive foundries. |
|
VCI Packaging |
Prevents rust for 18+ months in humid transit conditions. |
Marine equipment manufacturers in Southeast Asia. |
|
AI-Optimized Stacking |
15% higher load capacity vs. manual packing. |
Heavy machinery parts exporters. |
|
QR-Coded Tracking |
Real-time updates on billet condition (temperature, humidity). |
Just-in-time suppliers for aerospace. |
Container Loading Specifications
|
Parameter |
20ft Container |
40ft High-Cube Container |
|
Max Billets |
80–100 units |
180–220 units |
|
Gross Weight |
24,000 kg |
26,500 kg |
|
Packaging Layers |
3 layers (steel straps) |
5 layers (steel straps + foam) |
|
Moisture Control |
10 silica gel packs |
20 silica gel packs |
Quality Assurance & Testing
1. Pre-Shipment Inspections
|
Test |
Method |
Standard |
Acceptance Criteria |
|
Dimensional Check |
Laser Scanning |
ISO 2768-1 |
±1 mm tolerance |
|
Surface Hardness |
Brinell Testing |
ASTM E10 |
160–220 HBW |
|
Corrosion Test |
Salt Spray (48h) |
ASTM B117 |
Zero red rust |
2. Logistics Certifications
- ISPM 15: Heat-treated wooden pallets for pest control.
- IMDG Code Compliance: Safe for maritime transport (non-hazardous).
- IECQ QC 080000: Hazardous substance management.
Case Study: Automotive Foundry Partnership
A U.S.-based foundry reduced logistics costs by 22% after switching to Beilun's container-ready billets:
- Optimized Loading: 18% more billets per 20ft container using AI stacking.
- Zero Damage Claims: VCI film prevented corrosion during a 60-day sea voyage.
Sustainability Initiatives
-Recycled Content: 88% scrap iron used in billet production.
-Carbon Footprint: 1.2 kg CO2/kg billet (vs. industry average 2.5 kg).
- Reusable Packaging: Steel straps and pallets with 10+ lifecycle uses.
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