Beilun Metal manufactures ultra-pure iron pucks (99.9%–99.99% purity) engineered for industries requiring exceptional dimensional accuracy, magnetic uniformity, and corrosion resistance. Ideal for scientific instruments, industrial tooling, and high-frequency devices, our pucks combine rigorous quality control with global shipping readiness.
Technical Specifications
|
Parameter |
Specifications |
|
|
Material Grade |
ASTM A848, DIN 17405, JIS C2504 |
|
|
Purity Level |
99.9% (Standard) to 99.99% (Ultra-Pure) |
|
|
Dimensions |
Diameter: 20 mm – 500 mm |
|
|
Surface Finish |
Ground (Ra ≤0.4 µm), Polished (Ra ≤0.1 µm), or Coated (Ni-P, TiN) |
|
|
Hardness |
120–160 HBW (Annealed) |
200–240 HBW (Hardened) |
|
Certifications |
ISO 9001, ISO 14001, RoHS, REACH, AS9100 (Aerospace) |
Chemical Composition
Our high-purity pucks are optimized for minimal impurities, ensuring performance in critical environments:
|
Element |
Beilun Puck (ppm) |
Industry Standard (ppm) |
Functional Impact |
|
Iron (Fe) |
≥99.95% |
≥99.8% |
Ensures uniform magnetic properties. |
|
Carbon (C) |
≤15 |
≤50 |
Prevents brittleness in cryogenic uses. |
|
Sulfur (S) |
≤8 |
≤20 |
Eliminates hot cracking during machining. |
|
Oxygen (O) |
≤12 |
≤30 |
Reduces oxide inclusions. |
|
Phosphorus (P) |
≤10 |
≤25 |
Enhances weldability. |
Key Advantages
|
Feature |
Benefit |
Industry Application |
|
Ultra-Tight Tolerances |
±0.02 mm dimensional accuracy for precision alignment. |
Laser optics, semiconductor fixtures. |
|
High Magnetic Saturation |
2.16 T saturation flux density for efficient energy transfer. |
Particle accelerator components. |
|
Custom Coatings |
Ni-P or TiN coatings for wear resistance (HV 800–1,200). |
Industrial dies, molding tools. |
|
Cryogenic Stability |
Retains ductility down to -196°C (liquid nitrogen temperatures). |
Superconducting magnet assemblies. |
Applications by Sector
|
Industry |
Use Case |
Critical Requirements |
|
Scientific Research |
Synchrotron beamline components |
Non-magnetic, ultra-high vacuum compatibility. |
|
Energy |
Fusion reactor shielding |
Radiation resistance, thermal stability (1,000°C). |
|
Medical |
MRI shim coils |
99.99% purity, zero magnetic interference. |
|
Automotive |
Fuel cell bipolar plates |
Corrosion resistance in acidic environments. |
Packaging & Logistics
|
Parameter |
Details |
|
|
Packaging |
VCI-coated foam inserts + vacuum-sealed moisture barriers. |
|
|
Container Type |
20ft/40ft Dry or Refrigerated Containers (for humidity-sensitive orders). |
|
|
Max Load per Container |
20ft: 800–1,000 pucks |
|
|
Moisture Control |
Silica gel (10–15 kg/container) + real-time IoT humidity monitoring. |
|
|
Lead Time |
10–20 days (FOB Shanghai) |
25–35 days (CIF global ports). |
|
Certifications |
ISPM 15, IMDG Code, and IATA Dangerous Goods Exemption. |
Quality Assurance & Testing
|
Test |
Method |
Standard |
Acceptance Criteria |
|
Roundness Testing |
CMM with Rotary Table |
ISO 12180 |
≤5 µm deviation |
|
Residual Stress |
X-ray Diffraction (XRD) |
ASTM E2860 |
≤50 MPa residual stress |
|
Coating Adhesion |
Scratch Test |
ISO 20502 |
≥50 N load (no delamination) |
|
Cryogenic Testing |
Liquid Nitrogen Immersion |
ASTM E1450 |
Zero cracks after 10 thermal cycles. |
Why Choose Beilun Metal?
- Advanced Machining: 5-axis CNC and EDM capabilities for complex geometries.
- Full Traceability: Batch-specific material test reports (MTRs) with impurity heatmaps.
- Sustainability: 95% recycled scrap in feedstock, carbon-neutral shipping options.
- Global Support: 24/7 technical assistance for design optimization and prototyping.
Hot Tags: high-purity iron puck, China high-purity iron puck manufacturers, suppliers, factory, EV Motor Core Iron Rods, Cold Drawn straight Bar Pure Iron Billet, Cold Rolled Iron Sheet, Automotive Sensor and Actuator Iron Rods, Ordinary Solid Rivet, Reduced Iron Powder
