Product Overview
High-Yield Foundry Iron Billets are precision-engineered raw materials designed for foundries seeking exceptional melting efficiency, minimal waste, and consistent alloy production. With ultra-low impurities and optimized geometry, these billets reduce slag formation by up to 40% and accelerate furnace cycles, making them ideal for induction furnaces, cupolas, and electric arc furnaces .
1. Chemical Composition (Typical Values)
|
Element |
Composition Range (wt%) |
Quality Benchmark |
|
Fe (Iron) |
≥99.5% |
ISO 9001 & ISO 14001 Certified |
|
C (Carbon) |
≤0.01% |
Ultra-Low Carbon (ULC) Grade |
|
Mn (Manganese) |
≤0.08% |
Trace-Controlled |
|
P (Phosphorus) |
≤0.008% |
Foundry-Optimized P Levels |
|
S (Sulfur) |
≤0.005% |
Reduced Sulfur for Castability |
|
Si (Silicon) |
≤0.05% |
Minimized Deoxidation Needs |
|
Al (Aluminum) |
≤0.003% |
Non-Inclusion-Forming |
|
O (Oxygen) |
≤50 ppm |
Vacuum-Treated Grade |
|
N (Nitrogen) |
≤60 ppm |
Controlled for Ductility |
Note: Custom compositions available for specialty alloys (e.g., stainless steel, tool steel).
2. Key Product Features
✅ Ultra-Clean for High-Yield Casting:
99.5%+ iron content minimizes slag and inclusion defects, reducing scrap rates by 20–30%.
✅ Optimized for Foundry Efficiency:
Fast melting rates (up to 15% quicker than standard grades) due to low impurities.
Consistent billet dimensions (±1% tolerance) improve furnace charging efficiency.
✅ Enhanced Machinability & Weldability:
Low carbon and sulfur levels improve tool life and reduce post-processing costs.
✅ Sustainable & Traceable:
Made from ≥75% recycled scrap iron, reducing carbon footprint.
Lot-specific material test reports (MTRs) with full traceability.
✅ Versatile Alloy Base:
Perfect for carbon steel, alloy steel, and stainless steel production.
Reduces refining time in electric arc furnaces (EAFs).
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